25% Less Ingredient Waste With Microsoft Dynamics 365 Business Central for Food Manufacturing

How a Food Manufacturer

Client Background


Data Silos Slowed Business Processes for a Growing Food Manufacturer


A mid-sized US food manufacturer with more than 120 employees produces ready-to-eat meals and packaged food products for grocery chains, health-care institutions, and regional distributors. With multiple production lines operating daily, the company handles a high volume of perishable ingredients and must comply with stringent USDA/FDA food safety regulations.

Despite its growth, the organization relied on disconnected systems: QuickBooks for accounting, spreadsheets for production planning, a standalone WMS for inventory, and paper-based processes for quality checks. Each team worked in its own silo, and aligning daily operations required manual verification, data exports, and constant communication.

As order volumes increased and retailer requirements tightened, leadership recognized that scaling operations on top of spreadsheets and disconnected tools was no longer possible. A unified, real-time system was needed to connect production, planning, inventory, quality, and finance.

Challenge

Disconnected Systems And Limited Real-Time Visibility Increased Compliance Risk

illustration food

Before implementing Microsoft Dynamics 365 Business Central, the food manufacturer faced several operational challenges:

  • Manual data re-entry between systems: Production, quality, purchasing, and finance tracked the same data separately, causing inconsistencies, delays, and increased compliance risks
  • Lack of real-time batch visibility: Supervisors used static spreadsheets, which made it challenging to understand ingredient availability, production capacity, and batch scheduling in real-time
  • Ingredient shortages caused frequent production stoppages: Without FEFO automation or accurate replenishment, production lines would stop when key ingredients or packaging materials were unavailable
  • No accurate insight into yields or production losses: Actual ingredient consumption and waste were not accurately measured, making recipe cost control difficult
  • Compliance and quality documentation fragmented: Paper logs slowed down audits and made traceability time-consuming and error-prone

A Process-First Business Central Rollout With Minimal Disruption And Room To Scale

Why They Chose Glorium Technologies
The client partnered with Glorium Technologies for our:

End-to-end process analysis

Clear migration roadmap with zero production disruption

Future-state process design for food industry standards

Strong out-of-the-box coverage

Scalability for new production lines and distribution centers

150+ Successful projects

99% Client satisfaction rate

Expertise in Food & Beverage

Compliant infrastructure

Solution

Enterprise Resource Planning with Dynamics 365 Business Central Cloud Access

Gear2

After a detailed discovery phase, Glorium Technologies recommended Microsoft Dynamics 365 for a food and beverage manufacturer as the foundation for digital transformation, complemented by custom modules.

  • Finance & cost accounting
  • Batch production & recipe management
  • Inventory & ingredient control
  • Purchasing & vendor management
  • Warehouse operations
  • FEFO and expiration tracking
  • Quality & compliance logging

The company transitioned from using spreadsheets and isolated tools to a connected system, where every ingredient, batch, and order is visible in real-time.

Features

Implementation Approach


A Phased Rollout That Fits a Food Manufacturer's Business


Phase 1: Core Rollout


  • Mapping of production, inventory, finance, and quality processes
  • Setup of core BC modules
  • Data migration from legacy systems
  • Initial implementation of FEFO, BOMs, recipes, vendors, and SKUs


Phase 2: Industry Enhancements


  • Yield tracking
  • Waste measurement
  • Supplier performance scoring
  • Batch-level quality checkpoints
  • Expiration and shelf-life logic


Phase 3: Training & Optimization

Cup
  • Role-based training for production, quality, warehouse, and finance
  • KPI dashboards for leadership

Continuous improvement workshops

Results

Less Waste, Faster Scheduling, And Better Delivery Performance with Business Central


These results are industry-aligned and realistic for Business Central in food production:

  • 25% reduction in ingredient waste: FEFO automation, accurate expiration tracking, and real-time stock visibility reduced spoilage and write-offs
  • Scheduling time reduced by 40%: BC automatically generates batch production orders based on demand, ingredients, and capacity
  • 98% traceability accuracy: Full forward/backward traceability now takes minutes—critical for audits and recalls
  • 30% higher nn-time delivery rate: Production and inventory are fully synchronized with customer commitments
  • Real-time batch cost accuracy: Actual yield variances and labor inputs now feed directly into costing
  • Compliance reporting time cut by 60%: Digital logs and automated batch documentation simplified audits


Business Value

Predictable Production, Lower Costs, And Full Operational Visibility with Business Central

iconPredictable Operations

Integrating production, purchasing, and inventory eliminated disruptions and stabilized throughput.

picture

icon (1)Lower Production Costs

Improved replenishment, reduced waste, and accurate yield tracking boosted margins and reduced ingredient losses.

picture (1)

icon (2)Full Transparency

All departments now operate in one unified system, providing immediate visibility into batch performance, inventory aging, compliance data, and financial impact.

picture (2)

Testimonial

Project summary:

Glorium Technologies provided mobile app development services for a healthcare education organization. Their team helped build an application for COVID-19 relief. The solution features simulation training.

Ready to Get Results Like This?

Discuss your food manufacturing processes and Microsoft Dynamics 365 Business Central requirements.

Anna VoznaAccount Executive

Awards & recognitions

More achievements

Inc. 5000

  • 2020
  • 2021
  • 2022
  • 2023

Named among the Inc.5000 (2020, 2021, 2022, 2023) & Regionals (2021, 2022, 2024) fastest-growing private companies in America

Certifications

  • ISO 9001
  • ISO 13485
  • ISO 27001
  • aws
  • microsoft

Questions You May Have