End-to-end process analysis
25% Less Ingredient Waste With Microsoft Dynamics 365 Business Central for Food Manufacturing

Client Background
Data Silos Slowed Business Processes for a Growing Food Manufacturer
A mid-sized US food manufacturer with more than 120 employees produces ready-to-eat meals and packaged food products for grocery chains, health-care institutions, and regional distributors. With multiple production lines operating daily, the company handles a high volume of perishable ingredients and must comply with stringent USDA/FDA food safety regulations.
Despite its growth, the organization relied on disconnected systems: QuickBooks for accounting, spreadsheets for production planning, a standalone WMS for inventory, and paper-based processes for quality checks. Each team worked in its own silo, and aligning daily operations required manual verification, data exports, and constant communication.
As order volumes increased and retailer requirements tightened, leadership recognized that scaling operations on top of spreadsheets and disconnected tools was no longer possible. A unified, real-time system was needed to connect production, planning, inventory, quality, and finance.
Challenge
Disconnected Systems And Limited Real-Time Visibility Increased Compliance Risk

Before implementing Microsoft Dynamics 365 Business Central, the food manufacturer faced several operational challenges:
- Manual data re-entry between systems: Production, quality, purchasing, and finance tracked the same data separately, causing inconsistencies, delays, and increased compliance risks
- Lack of real-time batch visibility: Supervisors used static spreadsheets, which made it challenging to understand ingredient availability, production capacity, and batch scheduling in real-time
- Ingredient shortages caused frequent production stoppages: Without FEFO automation or accurate replenishment, production lines would stop when key ingredients or packaging materials were unavailable
- No accurate insight into yields or production losses: Actual ingredient consumption and waste were not accurately measured, making recipe cost control difficult
- Compliance and quality documentation fragmented: Paper logs slowed down audits and made traceability time-consuming and error-prone
A Process-First Business Central Rollout With Minimal Disruption And Room To Scale
Why They Chose Glorium Technologies
The client partnered with Glorium Technologies for our:
Clear migration roadmap with zero production disruption
Future-state process design for food industry standards
Strong out-of-the-box coverage
Scalability for new production lines and distribution centers
150+ Successful projects
99% Client satisfaction rate
Expertise in Food & Beverage
Compliant infrastructure
Core Capabilities of Microsoft Dynamics 365 for Food & Beverage Manufacturer
- Batch & Recipe Management: Standard and variant recipes with yield tolerances, allergen mapping, and multi-step routing
- End-to-End Traceability: Ingredients tracked from receiving → prep → cooking → packaging → finished goods
- FEFO Warehouse Automation: Ingredients and packaging are automatically picked based on the closest expiration dates
- Vendor Lead-Time Tracking: Purchasing reliability improved through real-time monitoring of supplier delivery performance
- Quality & Compliance Logs: Temperature checks, sanitation records, and nonconformance reports captured digitally
- Yield & Waste Tracking: Actual consumption compared with recipe standards to identify efficiency gaps and cost deviations
- Dashboards & Reporting: Real-time visibility into batch status, ingredient aging, yield trends, and production scheduling
Implementation Approach
A Phased Rollout That Fits a Food Manufacturer's Business
Phase 1: Core Rollout
- Mapping of production, inventory, finance, and quality processes
- Setup of core BC modules
- Data migration from legacy systems
- Initial implementation of FEFO, BOMs, recipes, vendors, and SKUs
Phase 2: Industry Enhancements
- Yield tracking
- Waste measurement
- Supplier performance scoring
- Batch-level quality checkpoints
- Expiration and shelf-life logic
Less Waste, Faster Scheduling, And Better Delivery Performance with Business Central
These results are industry-aligned and realistic for Business Central in food production:
- 25% reduction in ingredient waste: FEFO automation, accurate expiration tracking, and real-time stock visibility reduced spoilage and write-offs
- Scheduling time reduced by 40%: BC automatically generates batch production orders based on demand, ingredients, and capacity
- 98% traceability accuracy: Full forward/backward traceability now takes minutes—critical for audits and recalls
- 30% higher nn-time delivery rate: Production and inventory are fully synchronized with customer commitments
- Real-time batch cost accuracy: Actual yield variances and labor inputs now feed directly into costing
- Compliance reporting time cut by 60%: Digital logs and automated batch documentation simplified audits
Business Value
Predictable Production, Lower Costs, And Full Operational Visibility with Business Central
Predictable Operations
Integrating production, purchasing, and inventory eliminated disruptions and stabilized throughput.
Lower Production Costs
Improved replenishment, reduced waste, and accurate yield tracking boosted margins and reduced ingredient losses.
Full Transparency
All departments now operate in one unified system, providing immediate visibility into batch performance, inventory aging, compliance data, and financial impact.
Testimonial
Project summary:
Glorium Technologies provided mobile app development services for a healthcare education organization. Their team helped build an application for COVID-19 relief. The solution features simulation training.
Feedback summary:
“Glorium Technologies sticks to the end goal and is willing to jump on an initiative and not give up on it.”
The app is being handed off and will soon go live. Glorium Technologies implemented an effective project management style. The engagement had its challenges but their team took the time to resolve issues and deliver on expectations. They follow through on commitments and work in a quick turnaround.



